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PLC and SCADA Control Systems

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Overview

Caterpillar offers a complete solution for the monitoring and control of generators and associated switchgear in applications where complex control philosophies are employed. Various applications are available such as Multiple Generator Control, Multiple Utility control (including Peak Lopping/Shaving), Load Management control and Balance of Plant control. At a basic level, a Master PLC panel is wired in conjunction with the generator control panels and associated switchgear in the system to provide the control for the power network and the starting and stopping of the generators.

Enclosure Rating

Units:
Configuration IP4X IP4X Less

Operating Temperature

Operating Temperature 0 - 50 °C (32 - 122 °F) 0 - 50 °C (32 - 122 °F) Less

Dimensions

Dimensions Depth 750 mm, Width 750 mm, Height 2200 mm Depth 750 mm, Width 750 mm, Height 2200 mm Less

Technical Summary

Technical Summary Customisable PLC and SCADA in a floor standing control panel. Customisable PLC and SCADA in a floor standing control panel. Less

Modes of Operation

Modes of Operation AMF control, Multiple Generator control, Multiple Generator Group control, Multiple Utility control, Baseload control, Import/Export control, Load Management control, Balance of Plant control AMF control, Multiple Generator control, Multiple Generator Group control, Multiple Utility control, Baseload control, Import/Export control, Load Management control, Balance of Plant control Less

Application

Application LV and MV LV and MV Less

PLC and SCADA Control Systems

  • Auto/Manual control of generators and load breakers
  • Generator monitoring screens (Voltage, Frequency, Amps, kW, kVA, kVAr)
  • Engine monitoring screens (Oil pressure, Engine temperature, RPM, Engine hours, Battery DC Voltage, Number of starts)
  • Generator test off load buttons
  • Test buttons for Utility synchronising
  • Generator and breaker alarm and event logging
  • Suitable for complex control philosophies using standard add-on instructions within a configurable base code
  • Modular system, can be scaled to suit any application
  • Simple interface with Modbus (RS485, Ethernet), BacNet and Profibus systems
  • Remote Access, monitoring and control

PLC and SCADA Control Systems Standard Equipment

Programmable Logic Controller (PLC)

Digital Input and Output cards sized for application

Analogue Input card for Utility kW monitoring

17 inch Industrial Computer with touchscreen graphical Interface
  • Single Interface for monitoring and control
  • Project specific screens
  • Data logging
  • Alarm/Event logging
  • Password protection for control

Foldaway Keyboard with integrated mouse

Ethernet switch for remote connectivity

Audible Alarm

Batteries with 8 hour autonomy and battery charger

Battery voltage meter and battery ammeter

PLC and SCADA Control Systems Optional Equipment

Redundant Hot/Standby PLC’s
  • Dimensions 2200 (H), 2250mm (W), 750mm (D)
  • Each PLC is installed in a separate panel with all interconnecting cables connected to a marshalling section.

Redundant Input / Output cards

Suitable for SIL3 applications

High speed Ethernet Ring network for connection to remote outstations
  • A Ring network is a single-fault tolerant network, providing fast recovery time when a single fault occurs on the network.

Dual Ethernet Ring Networks

Redundant Industrial computers with touchscreen graphical Interface

Increased battery Autonomy (12/24/48 hours)

Connection to other equipment using a variety of communication protocols

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