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6040/6040 FS

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Overview

We understand the challenges you face, the importance of reliability, and the relationship between uptime and productivity. That's why we continually strive to produce the safest, most reliable and productive hydraulic mining shovels possible. Offering the widest payload range of any manufacturer in the industry, the ability to optimally pair with our popular line of mining trucks, and the support of our world-class Cat dealer network, we are uniquely positioned to partner with you to help achieve your productivity targets. We understand what matters to you. Our hydraulic mining shovels are built with you in mind. Because in mining, every day matters and every load counts.

General

  • Engine Output - SAE J1995 2032.0 HP 1516.0 kW
  • Bucket Payload 43.7 ton (US) 39.6 t
  • Operating Weight 449.0 ton (US) 407.3 t
  • Note Specifications above apply to Backhoe configuration. Face Shovel and Frontless configurations are also available. Specifications above apply to Backhoe configuration. Face Shovel and Frontless configurations are also available.

Hydraulic System with Pump Managing System

  • Hydraulic Tank Capacity - AC Version - Approximately 1057.0 gal (US) 4000.0 l
  • Maximum Pressure - Swing Pumps 5080.0 psi 350.0 bar
  • Swing Pumps - Maximum Oil Flow - AC Version 3 × 491 L/min (3 × 130 gal/min) 3 × 491 L/min (3 × 130 gal/min)
  • Main Pumps - Diesel Version 4 × variable swash plate pumps 4 × variable swash plate pumps
  • Main Pumps - AC Version 4 × variable flow axial piston pumps 4 × variable flow axial piston pumps
  • Maximum Pressure - Travel 5080.0 psi 350.0 bar
  • Hydraulic Tank Capacity - Diesel Version - Approximately 898.0 gal (US) 3400.0 l
  • Maximum Pressure - Attachment 4350.0 psi 300.0 bar
  • Swing Pumps - Maximum Oil Flow - Diesel Version 4 × 321 L/min (4 × 85 gal/min) 4 × 321 L/min (4 × 85 gal/min)
  • Total Volume of Hydraulic Oil - AC Version - Approximately 1585.0 gal (US) 6400.0 l
  • Total Volume of Hydraulic Oil - Diesel Version - Approximately 1532.0 gal (US) 5800.0 l
  • Swing Pumps - AC Version 3 × reversible swash plate pump 3 × reversible swash plate pump
  • Main Pumps - Maximum Oil Flow - AC Version 4 × 746 L/min (4 × 197 gal/min) 4 × 746 L/min (4 × 197 gal/min)
  • Swing Pumps - Diesel Version 4 × reversible swash plate pump 4 × reversible swash plate pump
  • Main Pumps - Maximum Oil Flow - Diesel Version 4 × 724 L/min (4 × 191 gal/min) 4 × 724 L/min (4 × 191 gal/min)

Hydraulic Oil Cooling

  • Features (1) Cooling system fully independent of all main circuits, i.e. controlled cooling capacity is available whenever engine is running Cooling system fully independent of all main circuits, i.e. controlled cooling capacity is available whenever engine is running
  • Components (1) Gear type cooling pumps supplying high-volume, low-pressure oil to aluminum coolers Gear type cooling pumps supplying high-volume, low-pressure oil to aluminum coolers
  • Oil Flow of Cooling Pumps - AC Version 4 × 379 L/min (4 × 100 gal/min) 4 × 379 L/min (4 × 100 gal/min)
  • Features (2) Fan speed is thermostatically controlled Fan speed is thermostatically controlled
  • Components (2) Variable axial piston pumps supplying low-volume, high-pressure oil to fans Variable axial piston pumps supplying low-volume, high-pressure oil to fans
  • Diameter - Fan 2 × 1524 mm (2 × 60 in) 2 × 1524 mm (2 × 60 in)
  • Oil Flow of Cooling Pumps - Diesel Version 2 × 799 L/min (2 × 211 gal/min) 2 × 799 L/min (2 × 211 gal/min)
  • Features (3) Extremely high cooling efficiency to ensure optimum oil temperature Extremely high cooling efficiency to ensure optimum oil temperature

Operator's Cab

  • Board Control System (BCS III) Features (6) Graphic charts of logged data Graphic charts of logged data
  • Components (4) Windshield with parallel intermittent wiper/washer Windshield with parallel intermittent wiper/washer
  • Board Control System (BCS III) Features (1) USB, Lan (TCP/IP) and CAN BUS interfaces for data export USB, Lan (TCP/IP) and CAN BUS interfaces for data export
  • Components (5) All-round safety glass, armored windshield and sliding side window All-round safety glass, armored windshield and sliding side window
  • Components (7) Under roof mounted heating ventilating and air conditioning system Under roof mounted heating ventilating and air conditioning system
  • Board Control System (BCS III) Features (5) On-screen troubleshooting assistance On-screen troubleshooting assistance
  • Board Control System (BCS III) Features (3) Robust instrument panel including large (12 in) colored touch screen for intuitive handling Robust instrument panel including large (12 in) colored touch screen for intuitive handling
  • Internal Dimensions of Cab - Height 7.05 ft 2150.0 mm
  • Components (11) Sliding emergency ladder (kick-down type) with ladder cage Sliding emergency ladder (kick-down type) with ladder cage
  • Internal Dimensions of Cab - Width 5.25 ft 1600.0 mm
  • Components (10) External sun shields at side and rear windows External sun shields at side and rear windows
  • Components (3) Roller blinds at all windows Roller blinds at all windows
  • Operator's Eye Level - Approximately 22.31 ft 6.8 m
  • Components (1) Switch in seat cushion to automatically neutralize the hydraulic controls when operator leaves the seat Switch in seat cushion to automatically neutralize the hydraulic controls when operator leaves the seat
  • Components (2) Pneumatically cushioned and multi-adjustable comfort seat with lumbar support, seat heating, safety belt, head- and armrests Pneumatically cushioned and multi-adjustable comfort seat with lumbar support, seat heating, safety belt, head- and armrests
  • Board Control System (BCS III) Features (7) Fault memory with storage of related conditions Fault memory with storage of related conditions
  • Internal Dimensions of Cab - Length 7.22 ft 2200.0 mm
  • Components (6) FOPS (rock guard; approved according to DIN ISO 3449) integrated into cab structure FOPS (rock guard; approved according to DIN ISO 3449) integrated into cab structure
  • Components (9) Fold-away auxiliary seat with safety belt Fold-away auxiliary seat with safety belt
  • Components (12) Machine access via retractable access stairway, stairway angle approximately 45°, hydraulically operated Machine access via retractable access stairway, stairway angle approximately 45°, hydraulically operated
  • Board Control System (BCS III) Features (2) On-screen PDF documentation (e.g. operating instructions, technical handbook, spare parts catalog, electric circuit diagram) On-screen PDF documentation (e.g. operating instructions, technical handbook, spare parts catalog, electric circuit diagram)
  • Components (8) Joystick controls integrated in independently adjustable seat consoles Joystick controls integrated in independently adjustable seat consoles
  • Board Control System (BCS III) Features (4) Electronic monitoring, data logging & diagnostic system for vital signs & service data of engines, hydraulic & lube systems Electronic monitoring, data logging & diagnostic system for vital signs & service data of engines, hydraulic & lube systems
  • Components (13) Robust instrument panel including large colored BCS screen with transflective technology Robust instrument panel including large colored BCS screen with transflective technology

Swing System

  • Features (4) All raceways and the internal gearing of swing ring supplied by automatic central lubrication system All raceways and the internal gearing of swing ring supplied by automatic central lubrication system
  • Features (1) Dirt wipers at swing ring to prevent build-up of debris between swing ring and carbody Dirt wipers at swing ring to prevent build-up of debris between swing ring and carbody
  • Swing Ring Triple-race roller bearing with sealed internal gearing Triple-race roller bearing with sealed internal gearing
  • Maximum Swing Speed - Diesel Version 4.7 r/min 4.7 r/min
  • Swing Drive 3 compact planetary transmissions with axial piston motors 3 compact planetary transmissions with axial piston motors
  • Maximum Swing Speed - AC Version 5.1 r/min 5.1 r/min
  • Parking Brake Wet multiple disc brake, spring-loaded/hydraulically released Wet multiple disc brake, spring-loaded/hydraulically released
  • Features (3) Hydraulic braking of the swing motion by counteracting control Hydraulic braking of the swing motion by counteracting control
  • Features (2) Closed-loop swing circuit with torque control Closed-loop swing circuit with torque control

Undercarriage

  • Components (6) Automatic hydraulic retarder valve to prevent over-speed on downhill travel Automatic hydraulic retarder valve to prevent over-speed on downhill travel
  • Gradeability - Travel Drives - Maximum 57.0 % 57.0 %
  • Components (5) Fully hydraulic self-adjusting track tensioning system with membrane accumulator Fully hydraulic self-adjusting track tensioning system with membrane accumulator
  • Components (1) All running surfaces of sprockets, idlers, rollers and track links are hardened All running surfaces of sprockets, idlers, rollers and track links are hardened
  • Track Pads - Each Side 42 42
  • Components (4) All teeth contact areas of sprocket and pad links are hardened All teeth contact areas of sprocket and pad links are hardened
  • Travel Speed - 1st Stage - Maximum 0.93 mile/h 1.5 km/h
  • Travel Speed - 2nd Stage - Maximum 1.55 mile/h 2.5 km/h
  • Bottom Rollers - Each Side 7 7
  • Travel Drives - Each Side 1 planetary transmission with 2 two-stage axial piston motors 1 planetary transmission with 2 two-stage axial piston motors
  • Maximum Tractive Force 471260.0 lb 2097.0 kN
  • Components (2) Acoustic travel alarm Acoustic travel alarm
  • Parking Brake Wet multiple disc brake, spring applied/hydraulically released Wet multiple disc brake, spring applied/hydraulically released
  • Support Rollers - Each Side 2 plus a skid plate in between 2 plus a skid plate in between
  • Components (3) Cast double-grouser combined pad-links with bushings connected by hardened full floating pins Cast double-grouser combined pad-links with bushings connected by hardened full floating pins

Automatic Lubrication System

  • Type (2) System failures displayed by Board Control System System failures displayed by Board Control System
  • Type (4) Connected to the lubrication system are: - pivot points of attachment, bucket and cylinders Connected to the lubrication system are: - pivot points of attachment, bucket and cylinders
  • Capacity - Grease Container 264.0 gal (US) 1000.0 l
  • Type (5) Connected to the lubrication system are: - raceways of the swing roller bearing - two greasing pinions for the internal gearing of the swing ring Connected to the lubrication system are: - raceways of the swing roller bearing - two greasing pinions for the internal gearing of the swing ring
  • Type (1) Dual-circuit system with hydraulically driven heavy-duty pumps and electronic time relay control adjust the pause/lube times Dual-circuit system with hydraulically driven heavy-duty pumps and electronic time relay control adjust the pause/lube times
  • Type (3) Grease filters (200 μm) between service station and container, as well as directly behind grease pump Grease filters (200 μm) between service station and container, as well as directly behind grease pump

Operating Weights

  • 6040 FS - Ground Pressure 24.1 N/cm2 (35.0 psi) 24.1 N/cm2 (35.0 psi)
  • 6040 - Ground Pressure 24.3 N/cm2 (35.3 psi) 24.3 N/cm2 (35.3 psi)
  • 6040 - Note Other track pads available on request Other track pads available on request
  • 6040 - Operating Weight 897930.0 lb 407300.0 kg
  • 6040 FS - Operating Weight 891980.0 lb 404600.0 kg
  • 6040 FS - Note Other track pads available on request Other track pads available on request
  • 6040 FS - Standard Track Pads 3.9 ft 1200.0 mm
  • 6040 - Standard Track Pads 3.9 ft 1200.0 mm

Electrical System - Diesel Drive

  • Batteries in Series/Parallel Installation 6 × 210 Ah - 12V each; 630 Ah - 24V in total 6 × 210 Ah - 12V each; 630 Ah - 24V in total
  • Components (4) 10 LED high-brightness working flood lights - 8 for working area - 2 for rear end 10 LED high-brightness working flood lights - 8 for working area - 2 for rear end
  • Components (1) 13 LED service lights 13 LED service lights
  • Components (2) Battery isolation relays and switches Battery isolation relays and switches
  • Components (5) 2 LED high-brightness access flood lights 2 LED high-brightness access flood lights
  • Components (3) Emergency stop switches accessible from ground level, in engine module and in operator's cab Emergency stop switches accessible from ground level, in engine module and in operator's cab
  • System Voltage 24V 24V

Retractable Service Station

  • Installation Retractable service station installed underneath the engine module and easily accessible from ground Retractable service station installed underneath the engine module and easily accessible from ground

Attachments

  • All buckets (FS and BH) are equipped with a wear package consisting of: (2) - Wing shrouds on side walls - Heel shrouds at bottom edges - Wing shrouds on side walls - Heel shrouds at bottom edges
  • Type (8) Guards for shovel cylinders (FS) Guards for shovel cylinders (FS)
  • Type (1) Inspection hole in monoboom BH Inspection hole in monoboom BH
  • Type (2) Pressure-free lowering of boom (FS and BH) and stick (FS) by means of a float valve Pressure-free lowering of boom (FS and BH) and stick (FS) by means of a float valve
  • Shovel attachment with unique TriPower kinematics ensuring the following main features: (1) - Automatic roll-back limiter to prevent material spillage - Kinematic assistance to hydraulic forces - Automatic roll-back limiter to prevent material spillage - Kinematic assistance to hydraulic forces
  • Type (7) Boom and sticks are torsion-resistant, welded box design of high-tensile steel with massive steel casting at pivot areas Boom and sticks are torsion-resistant, welded box design of high-tensile steel with massive steel casting at pivot areas
  • Type (5) Welding procedures allow for internal counter-welding (double prep weld) wherever possible Welding procedures allow for internal counter-welding (double prep weld) wherever possible
  • Type (3) Special wear packages for highly abrasive materials on request Special wear packages for highly abrasive materials on request
  • Type (6) Boom and sticks are stress-relieved after welding Boom and sticks are stress-relieved after welding
  • Shovel attachment with unique TriPower kinematics ensuring the following main features: (3) - Constant boom momentum throughout the whole lift arc - Crowd force assistance - Constant boom momentum throughout the whole lift arc - Crowd force assistance
  • All buckets (FS and BH) are equipped with a wear package consisting of: (1) - Special liner material covering main wear areas inside and outside of bucket - Lip shrouds between teeth - Special liner material covering main wear areas inside and outside of bucket - Lip shrouds between teeth
  • Shovel attachment with unique TriPower kinematics ensuring the following main features: (2) - Horizontal automatic constant-angle bucket guidance - Vertical automatic constant-angle bucket guidance - Horizontal automatic constant-angle bucket guidance - Vertical automatic constant-angle bucket guidance
  • Type (4) Catwalks with rails at boom (FS and BH) Catwalks with rails at boom (FS and BH)

Diesel Engines

  • Maximum Altitude - Without Deration - At 10° C Above Sea Level 8200.0 ft 2500.0 m
  • Bore 5.71 in 145.0 mm
  • Components (1) Additional high-capacity water separator Additional high-capacity water separator
  • Emissions U.S. EPA flex U.S. EPA flex
  • Fuel Tank Capacity 2060.0 gal (US) 7800.0 l
  • Total Rated Net Power - ISO 3046/1 1516 kW 1,750 min-1 (2,032 hp 1,750 min-1) 1516 kW 1,750 min-1 (2,032 hp 1,750 min-1)
  • Components (3) Heavy-duty air filters Heavy-duty air filters
  • Components (4) Microprocessed engine management Microprocessed engine management
  • Total Rated Gross Power - SAE J1995 1516 kW 1,750 min-1 (2,032 hp 1,750 min-1) 1516 kW 1,750 min-1 (2,032 hp 1,750 min-1)
  • Displacement 1959.0 in³ 32.1 l
  • Alternators 2 × 150 A 2 × 150 A
  • Make/Model 2 × Cat C32 (Tier 2) 2 × Cat C32 (Tier 2)
  • Stroke 6.38 in 162.0 mm
  • Number of Cylinders - Each Engine 12 12
  • Components (2) Two-stage fuel filter including water separator Two-stage fuel filter including water separator
  • Aspiration Turbocharged and air-to-air aftercooled Turbocharged and air-to-air aftercooled
  • Components (5) Hydraulically driven radiator fan with electronically controlled fan speed Hydraulically driven radiator fan with electronically controlled fan speed
  • Total Rated Net Power - SAE J1349 1516 kW 1,750 min-1 (2,032 hp 1,750 min-1) 1516 kW 1,750 min-1 (2,032 hp 1,750 min-1)

Engine

  • Gross Power - SAE J1995 2032.0 HP 1516.0 kW
  • Note Electric drive option available (1400 kW) on 6040 AC/6040 AC FS Electric drive option available (1400 kW) on 6040 AC/6040 AC FS
  • Net Power - SAE J1349 2032.0 HP 1516.0 kW
  • Engine Model 2 × Cat® C32 2 × Cat® C32

Bucket

  • Bucket Capacity - Face Shovel (heaped 2:1) 28.8 yd³ 22.0 m³
  • Bucket Capacity - Backhoe (heaped 1:1) 28.8 yd³ 22.0 m³

Operating Specifications

  • Operating Weight - Backhoe 449.0 t 407.0 t
  • Bucket Payload 44.0 t 40.0 t
  • Operating Weight - Face Shovel 446.0 t 405.0 t

Electric Motor - 6040 AC/6040 AC FS

  • Voltage 6.6 kV ±10% (other on request) 6.6 kV ±10% (other on request)
  • Type (2) Custom-made electric motor with increased gap between rotor and stator to withstand severe mining conditions Custom-made electric motor with increased gap between rotor and stator to withstand severe mining conditions
  • Frequency 50 Hz (60 Hz on request) 50 Hz (60 Hz on request)
  • Rated Current IN 156 A (at 6.6 kV) 156 A (at 6.6 kV)
  • Output 1877.0 HP 1400.0 kW
  • Type (1) Power limit control by Pump Managing System Power limit control by Pump Managing System
  • Type (3) Squirrel cage induction motor Squirrel cage induction motor
  • Starting current 350% of IN (197% of IN Optional) 350% of IN (197% of IN Optional)
  • Revolutions 1,500 min-1 (1,800 min-1 at 60 Hz) 1,500 min-1 (1,800 min-1 at 60 Hz)

Drive Systems

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Twin-engine Concept

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TriPower System

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Hydraulic System

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Independent Oil Cooling System

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Pump Managing System

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Closed-loop Swing Circuit

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Operator's Cab

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Electronic Control System

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Cat MineStar System and Technology Solutions

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Loading/Hauling Efficiency

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Front Attachment Options and Structures

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Swing System

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Undercarriage

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Safety

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Serviceability

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Customer Support

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Sustainability

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6040/6040 FS Optional Equipment

GENERAL

  • Custom paint

SUPERSTRUCTURE

  • Hydraulic service crane on superstructure with auxiliary engine
  • One or two round container(s) for standard 200 L (53 gal) barrels (instead of 1000 L (264 gal) grease container)
  • Filling of round container(s) via service station
  • Various cold-weather options

CAB

  • Dual (redundancy) heating ventilating and air conditioning system
  • Cab heating
  • Camera monitoring system

UNDERCARRIAGE

  • Track pad width 1400 mm (4 ft 7 in) or 1600 mm (5 ft 3 in)
  • Automatic lubrication of rollers by central lube system
  • Cover plate under carbody (belly plate)
  • Additional optional equipment available on request.

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